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Description

This 3-day workshop offers a deep dive into the art of rubber mould making, guiding participants through the process of creating multi-part moulds suitable for casting a variety of materials such as wax, resin, plaster, jesmonite, and herculite. Whether you're a sculptor, prop-maker, or hobbyist, this course will equip you with the essential skills needed to create precise, durable moulds for your projects. Day 1: Understanding Materials & Mould Design We begin with an overview of the key materials used in rubber mould making, including silicone rubber, plaster, and hessian. You'll learn how to determine whether a two-piece or three-piece mould is necessary based on the complexity of the object, and how to strategically place seam lines to ensure a clean cast. With the basic theory covered, you'll dive into the practical side of things, starting by constructing a clay bed around one side of your chosen piece in preparation for the first rubber pour. Day 2: Pouring & Reinforcing the Rubber Mould Building on Day 1, you'll learn how to mix and pour liquid silicone rubber over your piece, focusing on techniques like using thixotropic rubber to ensure proper coverage on vertical surfaces. You’ll create rubber keys and add texture to ensure that the mould pieces align perfectly. Once the rubber cures, you'll learn to cut dovetails into the mould to further secure the alignment. We'll conclude by pouring the plaster case (also called the "mother mould") to encase the rubber, ensuring that the flexible mould retains its shape during casting. Day 3: Completing the Mould & Exploring Casting Options The final day mirrors the steps from Day 2 as you repeat the process for the remaining side of the mould, completing your two- or three-part mould. After completing your mould, we'll discuss casting materials and techniques, highlighting options such as wax, resin, jesmonite, plaster, and herculite. You'll also understand why rubber moulds made in this course are unsuitable for casting with clay slip. By the end of the workshop, participants will leave with a functional, reusable rubber mould ready for casting. This course is designed for both beginners and those with some prior mould-making experience who wish to refine their skills. Participants will receive personalised guidance throughout the process and leave with an in-depth understanding of the mould-making workflow.

What's included in the price?

All materials and refreshments.

Duration

7 hours

Cancellation policy

Medium - Cancellation and a full refund can be obtained up to 4 weeks before the course starts

Maker

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Thomas Sherlock

with Craft Courses since 2020

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Thomas Sherlock: Carpenter, Sculptor, and Creative Educator With years of experience transforming unique ideas into stunning designs, Thomas Sherlock is a dedicated carpenter and sculptor based in Birmingham. His passion for creating has roots in his childhood, leading him to pursue formal studies in furniture making and sculpture at university. Recognizing a gap in beginner-friendly woodworking and metalworking courses in Birmingham, Tom took the initiative to share his expertise with others. His workshops are designed to provide hands-on, engaging experiences for students of all skill levels. In a calm and relaxed environment, participants are encouraged to explore their creativity and develop their skills under Tom’s guidance. Join Thomas on a journey of craftsmanship, where your ideas can take shape and your skills can flourish.

Suitable for

  • Adults
  • Seniors
  • Teenagers
  • UK Holiday
  • Parking provided
  • Christmas
  • Overseas Holiday
  • Suitable for beginners
  • Easter
  • Fairs, festivals & exhibitions
  • Father's Day
  • Mother's Day
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Venue

Unit 23, 38 Birch Road East, , Birmingham, West Midlands, B6 7DB